S 510 die-cutting press

Our latest development, the S 510 die-cutting press, is designed with high productivity in mind, therefore reducing the cost per hour. High speed, wide web and large tool opening make it the ideal package for a bigger production batches. Combined with our 14 cavity die-cutting 75,5mm lid tool it is producing up to 1.200.000 pieces in an 8 hour shift replacing several other machines with smaller productivity.

Highlights

• Up to 400 strokes per minute
• Up to 1 200 000 + pcs. per 8h shift
• Large tool table
• Secure foil guide with tension control and e-brake
• Servo feed
• Innovative embossing frame that guarantees embossing rollers position
• 800 mm reel diameter

Die-cutting press characteristics

Specification	S 510
Web width (up to)	510 mm
Output (up to)	400 strokes/minute*
Feed length	250 mm
Tool area	690x630 mm
Reel diameter	max. 800 mm
Tension control
Servo feed drive
Electromagnetic reel brake
Pneumatic reel lift
Printed mark distance control
Automatic web-end detection
Preprogram production recipes
Counting and marking system
Web guide
ISO-certified machine enclosure
Lacquer detection system
Innovative embossing unit
Optimized tools
* Depending on tool and material

Die-cutting tools

Precision made die-cutting tools offer high quality cut and great web utilization. Our tools need up to 6% less material than other tools on the market. Dies are made out of sintered carbide which makes them extremely robust and resistant to wear. High precision insures a cutting edge quality, even on the thinnest materials.

Highlights

• Up to 6% better web utilization compared to the current tools on the market
• Less down time – fewer sharpenings
• Sintered carbide dies – extreme precision, low maintenance
• 100 million strokes warranty
• Deep-drawing
• Relief embossing station
• Patented relief embossing station (Patent. No. EP 2857187 B1)
• Pre-cut station
• Multi-station

Foil materials for cutting of different thickness and embossing patterns include:

• Al
• Al/PP
• PET
• Al/PET
• OPP

Embossing rollers

Embossing rollers

Slitter rewinders

Slitter rewinders

Deep-drawing tools

Deep-drawing tools

Filling machines

Filling machines

Key features:

• Rotating system with one turntable allows small dimensions of equipment and excellent ratio of space requirement for the same capacity output.
• System is created as mono block with 5 working stations for the positioning of cups, filling, lids positioning, sealing and removal of filled and sealed containers, and 20 rows of container´s nests.
• Bulk container is equipped with agitator.
• Overall detection system provides information of cups presence on the stations, lids presence in the depot, lids presence on the vacuum gripper.
• Mass control and automatic adjustment of filling volume (mass).
• Computer controlled filling system allows optimized filling process for each type of product.
• Filing parameters are determined once and stored by product type. Quick fine tuning for the products change.
• Simple machine design compliant with hygiene regulations.
• All elements of system except protection barriers made of Stainless Steel.
• Ease of access to lids and cups depots for recharging.

Machining of custom parts

Machining of custom parts

CNC Machines

Coventional machines

Other equipment

Mounting and assembly of machine and electrical elements

Mounting and assembly of machine and electrical elements

Service, maintenance and upgrades of machines and tools

Service, maintenance and upgrades of machines and tools

History

Metal Engineering Production (EMP) has developed out of the tool workshop within the company DMB that used to produce engines for Fiat. The experience in tool making has been acquired for more than 70 years and the company has been operating under this name since 2007. Since then, the company has been engaged in the production of tools and machines for the aluminium packaging industry. 
Our main goal is our clients’ satisfaction and our policy is to ensure perfect quality and compliance with the deadlines. As machines and tools producer, EMP offers the state-of-the-art equipment for the production of lids and labels, equipment for filling meat delicacies into aluminium packaging and the service of machine processing in accordance with the highest quality standards. The equipment we produce is in line with the highest market standards, maximum productivity and minimum maintenance requirements. Technological designs are one step ahead of the competition.